Production Line
Each project is a system module with a clear role, outcome, and case study.
Featured Project Highlight
An automated storage and retrieval system (AS/RS) featuring RFID-integrated tracking and dual-cycle operation to optimize warehouse space and efficiency.
Robotics & Automation
An automated storage and retrieval system (AS/RS) featuring RFID-integrated tracking and dual-cycle operation to optimize warehouse space and efficiency.
University
Achieved a Benefit-Cost Ratio (BCR) of 1.32 with a projected payback period of approximately 9 months.
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Showing 18 of 18 modules.
Robotics & Automation
An automated storage and retrieval system (AS/RS) featuring RFID-integrated tracking and dual-cycle operation to optimize warehouse space and efficiency.
Type
University
Tools
ESP32 · RFID · Python
Skills
Mechanical Design · Embedded Systems · Control Theory
Outcome
Achieved a Benefit-Cost Ratio (BCR) of 1.32 with a projected payback period of approximately 9 months.
Lead Electromechanical Design Engineer and Software Developer. Responsible for the electrical architecture, motor selection, control systems integration, and software design.
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Robotics & Automation
An integrated mechatronics solution featuring YOLOv11-based license plate recognition, automated gate control, and real-time occupancy mapping.
Type
University
Tools
ESP32 · Python · YOLOv11
Skills
Embedded Systems · Computer Vision · Mechatronics
Outcome
Developed a fully functional prototype capable of autonomous license plate recognition, automated entry/exit control, and real-time occupancy mapping.
Lead Mechanical Design Engineer responsible for the structural CAD modeling, hardware integration of ESP32-CAM modules, and mechanical assembly of the gate and rotation systems.
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Mechanical Design
Engineered a high-torque, two-stage planetary gearbox achieving a 21.86:1 reduction ratio to power industrial hoist drums in harsh environments.
Type
University
Tools
SolidWorks · MITCalc
Skills
Gear Theory · Stress Analysis · Machine Design
Outcome
Successfully achieved a 67.7 RPM output speed while maintaining a safety factor of 2.0 under maximum load conditions.
Lead Mechanical Designer responsible for gear geometry optimization, shaft stress analysis, and structural integration of the planetary assembly.
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Robotics & Automation
A PLC-controlled automated vending system featuring real-time inventory tracking, multi-product dispensing, and robust industrial logic.
Type
University
Tools
Allen Bradley Logix 5000 · RSLogix 500 · SolidWorks
Skills
Mechanical Design · PLC Programming · Systems Integration
Outcome
Successfully developed a functional prototype with automated inventory management and safety-interlocked dispensing.
Lead Electromechanical Design & System Integrator; responsible for the electrical architecture, motor selection, and PLC logic development.
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Robotics & Automation
Modeled and optimized the dynamic thermal behavior and control stability of a gasketed Plate Heat Exchanger (PHE). Formulated cell-division state-space models and optimized a PID controller to achieve a 6.3% reduction in settling time and 5.3% reduction in rise time within strict valve non-linearity and safety constraints.
Type
University
Tools
MATLAB · Simulink
Skills
Thermal Analysis · Control Systems Engineering · Mathematical Modeling
Outcome
Derived high-fidelity transfer functions matching experimental literature within 1.083% error, and optimized PID gains ($K_p=0.0015, K_i=0.00055, K_d=0.00014$) to yield a 6.3% faster settling time while strictly respecting valve opening non-linearities.
Project Coordinator & Lead Systems Modeling Engineer; directed cell-division mathematical derivations, state-space formulations, valve actuator integration, and Simulink closed-loop control tuning.
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Supply Chain & Operations
A web-based optimization engine that maximizes profit by solving complex production constraints using Integer Linear Programming (ILP).
Type
Personal Build
Tools
Python · PuLP · Streamlit
Skills
Integer Linear Programming (ILP) · Operations Research · Manufacturing Optimization
Outcome
Automated production scheduling, enabling real-time 'what-if' analysis for machine downtime and demand spikes.
Lead Developer; engineered the mathematical optimization model and developed a modular backend to handle complex manufacturing constraints.
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Supply Chain & Operations
A comprehensive Operations Research study optimizing a multi-node fast-food delivery network using Linear Programming, the Floyd-Warshall algorithm, and TSP heuristic models.
Type
University
Tools
Excel · TORA · Linear Programming
Skills
Operations Research · Route Optimization · Linear Programming
Outcome
Constructed an optimized 11-node delivery matrix and derived a 53 km optimal delivery circuit using Tabu Search, outperforming Genetic Search by 16.2%.
Lead Operations Research Engineer responsible for LP formulation, Floyd-Warshall implementation in TORA, and comparative analysis of TSP heuristic search algorithms.
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Robotics & Automation
A robust, sensor-integrated robotic platform designed to navigate debris-heavy disaster zones and provide real-time environmental data to first responders.
Type
University
Tools
Arduino Mega · SolidWorks · C++
Skills
Mechanical Design · Embedded Systems · Prototyping
Outcome
Developed a functional prototype capable of navigating 10cm obstacles while monitoring hazardous gas and temperature levels.
Lead Mechanical Design Engineer & System Integrator. Responsible for chassis architecture, motor torque analysis, and hardware-software integration.
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Mechanical Design
A comprehensive engineering and project management plan to transform 500m² of rooftop space into a premium, multi-functional coworking hub.
Type
University
Tools
Microsoft Project · ISO 9001/14001/45001
Skills
Project Management · HVAC Design · Risk Mitigation
Outcome
Developed a comprehensive 6-month execution plan with a 4.65M EGP budget and integrated risk management protocols.
Lead Mechanical Design Engineer & Project Manager. Responsible for the integration of HVAC, electrical, and plumbing systems while managing risk-adjusted budgets and construction timelines.
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Digital Tools & Analysis
Developed a high-fidelity MATLAB tool to predict shock wave locations and map fluid property distributions in CD ducts.
Type
University
Tools
MATLAB · Engineering Analysis
Skills
Fluid Dynamics · Computational Modeling · Algorithm Development
Outcome
Automated the identification of five distinct flow regimes and provided real-time visualization of Mach, pressure, and temperature gradients.
Lead Developer and System Integrator; designed the core shock detection algorithms and integrated multi-module conversion systems.
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Mechanical Design
Engineered a 12-link, 2-gear biomimetic system to replicate avian wing dynamics and optimize lift through dynamic surface area adjustment.
Type
University
Tools
SolidWorks · MATLAB · Motion Gen
Skills
Kinematic Analysis · Biomimetic Design · Mechanism Synthesis
Outcome
Successfully validated a design that achieves non-uniform motion to maximize lift during the upward stroke.
Lead designer responsible for the mechanical synthesis, kinematic analysis, and simulation of the flapping mechanism.
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Supply Chain & Operations
Tested the financial viability of a novel orthopedic implant through a comprehensive 10-year analysis, incorporating scenario modeling and sensitivity analysis to validate its market potential.
Type
University
Tools
Excel · Financial Modeling
Skills
Mechanical Design · Risk Management · Product Development
Outcome
Validated a high-growth project with an NPV of up to $38M in best-case scenarios.
Performing a comprehensive financial and technical feasibility study to validate the viability of a novel orthopedic implant.
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Digital Tools & Analysis
Analyzed 1,891 songs from 1920–2022 using Python and NLP to quantify shifts in sentiment and offensiveness.
Type
University
Tools
Python · Selenium · Spotipy
Skills
Data Scraping · Natural Language Processing (NLP) · Sentiment Analysis
Outcome
Identified a significant trend toward negative sentiment and increased offensiveness in modern Egyptian music, providing actionable data for cultural policy.
Lead Researcher & Data Engineer. Developed the end-to-end pipeline for data collection, preprocessing, and sentiment analysis of a 100-year dataset.
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Digital Tools & Analysis
Developed a MATLAB-based computational tool to model lung mechanics and calculate respiratory work using 3rd-order polynomial interpolation and multiple numerical integration techniques.
Type
University
Tools
MATLAB · Numerical Analysis
Skills
Mechanical Design · Computational Modeling · Data Analysis
Outcome
Successfully validated three numerical integration methods against analytical solutions, providing a versatile tool for ventilator parameter optimization.
Developed a robust computational framework to model lung mechanics, implementing polynomial interpolation and multiple integration algorithms to quantify respiratory work.
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Digital Tools & Analysis
Developed a modular MATLAB suite to solve non-linear orbital equations using Newton-Raphson and multiple linear solvers.
Type
University
Tools
MATLAB · Numerical Analysis
Skills
Linear Algebra · Algorithm Development · Orbital Mechanics
Outcome
Successfully validated all numerical methods against analytical solutions with high precision.
Lead Engineer responsible for developing a modular MATLAB suite to solve non-linear systems for orbital determination and implementing multiple linear solvers.
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Mechanical Design
Engineered a high-performance connecting rod utilizing lattice structures and advanced material selection to achieve a 70% weight reduction while maintaining structural integrity.
Type
University
Tools
ANSYS · MATLAB
Skills
Finite Element Analysis (FEA) · Material Selection · Structural Optimization
Outcome
Successfully identified an optimized configuration achieving a 70% weight reduction with a Factor of Safety (FoS) of 1.83.
Lead Mechanical Design Engineer; responsible for material selection, FEA modeling in ANSYS, and validation of results against manual calculations.
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Digital Tools & Analysis
Analyzed 561 songs over five decades using NLP to track sentiment and linguistic shifts in Arabic music.
Type
University
Tools
Python · Pandas · Scikit-Learn
Skills
Natural Language Processing (NLP) · Data Engineering · Sentiment Analysis
Outcome
Identified significant shifts in sentiment and linguistic content, correlating music trends with regional cultural changes.
Lead Researcher and Data Engineer responsible for the end-to-end pipeline, including data scraping, preprocessing, and sentiment analysis.
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Digital Tools & Analysis
A multi-platform automated system providing real-time course availability alerts and algorithmic schedule generation for university students.
Type
University
Tools
Python · FastAPI · Flask
Skills
Automation · Web Scraping · Algorithm Design
Outcome
Automated real-time monitoring for high-demand courses and a conflict-free scheduling algorithm.
Lead Systems Architect & Developer. Designed the end-to-end data pipeline, from automated web scraping to a backend notification engine and a frontend scheduling tool.
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